Tips on making
aircraft and vehicle lights - Part I
Every modeler has
his/her own methods to simulate lights in plastic models. Some of them
are rather common among modelers, but there are times when you need
something more elaborated to bring that additional touch or realism to
the model.
In this article I'll cover the two most simple cases, related to single
bulbs covered with transparent lens. They can be found in many aircraft
wingtips and landing lights. More than for completeness' sake, I think
that revisiting them here may be useful for the young modeler. Part II
will cover aircraft and vehicle lights with reflecting dishes and
texturized lenses. Let me add that these methods suit better for small
scale aircraft and vehicles. Large scales allow the reproduction of
more faithful details, and will be treated in another report.
1. Wingtip lights
This is old news for most of you. All you need is a piece of clear
styrene roughly cut to fit the internal shape of the light cover. I
like to use left over sprues from clear parts. Cut a thick disk out of
the sprue and saw the faces which will be glued to the wingtip. In most
cases all you have is a squared angle, but some aircraft have curved
shapes. If your kit brings separate clear parts for the lights, check
if they can be used, but an oversized chunck of clear plastic will give
you more freedom to glue and shape it later. If not, cut off the area
where the clear cover will be installed. It is better to do it after
glueing the wing halves.
After test-fitting the clear part, drill a hole of suitable size where
the bulb goes in the actual machine. Clean throughly any residue from
the hole. Now, using a clear paint (the transparent type), fill the
hole with the correct color (green, red, amber...). Some modelers use
ordinary paint, but I think the transparent type reproduces better the
bulb color.
Then glue the clear cover to the wing. The area will be shaped and
polished later, so a strong bond is important. I prefer to use liquid
glue and actually melt the parts together. Remeber to paint the wingtip
with the correct color before. The liquid glue will dissolve the paint
a bit, but this will not be discernible unless you really mess up with
the liquid glue. Here is the Revell Hawker Hurricane in 1/72 with the clear
covers glued on:
Of course, some aircraft have the wingtip light cover made in colored
transparent plastic. In that case, a piece of colored clear plastic
(toothbrush handle) will to the trick, as the bulb will not be really
visible. Allow the glue to dry completely and start shaping the light
cover. A coarse sanding pad can be used to remove much of the clear
material, but avoid to sand until the pad reaches the wing parts. That
will requise additional work afterwards. Then switch to progressively
thinner sanding sticks, rifining the sape until it follows smoothly the
contour of the wing. At this point, you can polish the tips using a
piece of cloth or polishing sticks.
Here is my Hurricane wingtip right before the final polishing:
2. Aircraft landing lights and vehicles
headlights
This variation can be applied to landing lights or headlights where the
clear cover does not have any kind of texture. Our focus here is to
make something bright inside the light to simulate the buld. If you
look at actual photos, the bulbs are quite visible, and a plain
transparent part which comes in the kit does not quite do the job. I
will use my Heller Storch in 1/72 scale as an example. It had a landing
light mounted in a tear drop shaped gondola under the port wing which
is big enough to be reworked. The kit, however, brings a simple clear
part so that you can mask the lens and paint the rest of the part with
the underside color... not really convincing.
This is what I like to do in such cases. First, the emptiness behind
the bulb must be eliminated. Since this kind of light generally has a
reflective dish behind the bulb, a spherical drill bit can be used to
carve a convex cavity (the lens will be added later). Try to make the
surface of the cavity as smooth as you can. This is painted with a
bright silver color. Next, we need a bulb. I like to use those small
solder balls which invariably spill when soldering something (at least
with me). If you prefer, take a small length of solder and melt it on
the tip of your solder, with a cup under it. You will collect dozens of
these balls. You can use anything spherical enough (stretched sprue put
close to a candle flame will make nice bulbs, too), but I like the
solder balls because they are already 'chrome plated' (a coat of Future
Floor Wax will avoid oxidation). Here is our sample:
The bulb is glued on the center of the dish - now we have a bulb:
After masking the worked area and painting the remaing of the gondola,
a transparent spherical cap is glued in place:
In 1/72 or even 1/48 scales, this simple tricks are enough to produce
that 'there's something inside'
look and, personally, I think that is all that matters. Here is our
demonstration finished and installed under the wing of my Storch - the
real light is about 1/3 of the size shown in the photo:
I guess you can adapt these tips to other cases. Go ahead, and show
us...